SikaQuick®-1000
RAPID-HARDENING REPAIR MORTAR WITH EXTENDED WORKING TIME
SikaQuick®-1000 is a 1-component, rapid-hardening, early-strength gaining, cementitious, patching material for concrete.
- Specifically suited for hot weather applications when extended working time is required
- Rapid hardening as defined by ASTM C928
- Can be used with Sikacem® Accelerator for cold conditions, increased early strengths and reduced curing time
- Compatible with Sikafloor®, SikaBond®, and Sika® AcouBond systems
- Allows application of an epoxy coating within 6 hours
- Freeze/thaw resistant
- Easy to use; economical patching and labour saving material
- Contains no added chlorides
- Formulated with inert, non-reactive aggregates to eliminate potential Alkali-Aggregate Reactivity (AAR).
- Open to foot traffic in 4 hours, to vehicle traffic in 6 hours [+23 °C (73 °F)]
- Easily applied to clean, sound substrates
- Not a vapour barrier
- Product recognized by the British Columbia Ministry of Transportation (BC MoT)
- Meets CFIA and USDA requirements for use in food plants
Usage
- Use on grade, above and below grade on concrete
- Highway overlays and repairs
- Structural repair material for concrete roadways, parking structures, bridges, dams and ramps
- Full depth patching repairs
- Horizontal repairs of concrete and mortar
Advantages
- Specifically suited for hot weather applications when extended working time is required
- Rapid hardening as defined by ASTM C928
- Can be used with Sikacem® Accelerator for cold conditions, increased early strengths and reduced curing time
- Compatible with Sikafloor®, SikaBond®, and Sika® AcouBond systems
- Allows application of an epoxy coating within 6 hours
- Freeze/thaw resistant
- Easy to use; economical patching and labour saving material
- Contains no added chlorides
- Formulated with inert, non-reactive aggregates to eliminate potential Alkali-Aggregate Reactivity (AAR).
- Open to foot traffic in 4 hours, to vehicle traffic in 6 hours [+23 °C (73 °F)]
- Easily applied to clean, sound substrates
- Not a vapour barrier
- Product recognized by the British Columbia Ministry of Transportation (BC MoT)
- Meets CFIA and USDA requirements for use in food plants
Packaging
25 kg (55 lb) bag
Colour
Concrete Grey
Product Details
ENVIRONMENTAL INFORMATION
- Conformity with LEED®v4 MR Credit (Option 1): Building Product Disclosure and Optimization - Environmental Product Declarations
- Conformity with LEED®v4 MR Credit (Option 1): Building Product Disclosure and Optimization - Material Ingredients
Shelf Life
12 months in original, unopened packaging.
Storage Conditions
Stored (unopened) in a dry place at temperatures ranging between +5 °C and +32 °C (41 °F and 89 °F). For best results, condition product at temperatures between +18 °C and + 29 °C (65 °F and 84 °F) before using.
Compressive Strength
| 1 day | 30 MPa (4 350 psi) |
| 7 days | 40 MPa (5 800 psi) |
| 28 days | 50 MPa (7 250 psi) |
* Compressive Stength (tested with SikaCem® Accelerator), ASTM C109
| Temperature | Dosage | 12 hours | 1 day | 2 days | 28 days |
| -5 oC (23 oF) | 1 bottle (150 mL) | 15 MPa (2175 psi) | 19 MPa (2755 psi) | 26 MPa (3770 psi) | - |
| -5 oC (23 oF) | 2 bottles (300 mL) | 17 MPa (2465 psi) | 19 MPa (2755 psi) | 27 MPa (3916 psi) | - |
| 0 oC (32 oF) | 1 bottle (150 mL) | 23 MPa (3335 psi) | 35 MPa (5076 psi) | 41 MPa (5946 psi) | 62 MPa (8992 psi) |
| 0 oC (32 oF) | 2 bottles (300 mL) | 29 MPa (4206 psi) | 43 MPa (6236 psi) | 48 MPa (6961 psi) | 69 MPa (10 007 psi) |
| 10 oC (50 oF) | 1 bottle (150 mL) | 30 MPa (4350 psi) | 40 MPa (5800 psi) | 45 MPa (6526 psi) | 68 MPa (9862 psi) |
| 10 oC (50 oF) | 2 bottles (300 mL) | 36 MPa (5221 psi) | 45 MPa (6526 psi) | 50 MPa (7250 psi) | 70 MPa (10 152 psi) |
| 23 oC (73 oF) | 1 bottle (150 mL) | 42 MPa (6091 psi) | 48 MPa (6961 psi) | 52 MPa (7541 psi) | 68 MPa (9862 psi) |
| 23 oC (73 oF) | 2 bottles (300 mL) | 48 MPa (6961 psi) | 53 MPa (7687 psi) | 54 MPa (7832 psi) | 70 MPa (10 152 psi) |
*All moulds, mixing tools and powder components were pre-conditioned to the test temperatures. Prepared test specimens were cast and then cured at the indicated test temperatures until the time of testing. Liquid/solids ratio (water + Sikacem® Accelerator/SikaQuick®-1000) = 0.115; [2.87 L (0.75 US gal.) of liquid per 25 kg (55 lb) bag of SikaQuick®-1000].
Modulus of Elasticity in Compression
| 28 days | 32.7 GPa (4.7 x 106 psi) |
Tensile Strength in Flexure
| 28 days | 8.0 MPa (1160 psi) |
Splitting Tensile Strength
| 28 days | 6.0 MPa (870 psi) |
Shear Adhesion Strength
| 28 days | 15.5 MPa (2250 psi) |
* Mortar scrubbed into substrate at +23 °C (73 °F) / 50 % r.h.
Pull-Out Resistance
| 28 days | > 2.0 MPa (290 psi) Substrate failure |
Shrinkage
| 28 days | 0.07 % |
Freeze thaw resistance
| 300 cycles | 98 % |
Freeze Thaw De-Icing Salt Resistance
| 50 cycles | 0.39 kg/m2 (0.08 lb/ft2) |
Application
Mixing Ratio
2.6 L to 2.87 L (0.7 - 0.75 US gal.) of water per bag
Layer Thickness
| Min. | Max. | |
| Neat | 6 mm (1/4 in.) | 50 mm (2 in.) |
| Extended | 25 mm (1 in.) | 150 mm (6 in.) |
- Do not feather edge
Product Temperature
+18 °C to +29 °C (65 °F to 84 °F)
Ambient Air Temperature
+7 °C to +30 °C (44 °F to 86 °F)
Substrate Temperature
+7 °C to +30 °C (44 °F to 86 °F)
Pot Life
Approx. 30 minutes after adding powder to the water
Initial Set Time
| ~ 45 - 65 min | (ASTM C266) |
Final Set Time
| ~ 55 - 100 min | (ASTM C266) |
Yield
Approx. 13 L (0.459 ft3). When extended with 11 kg (24 lb) of 10 mm (3/8 in) aggregate, yield is approx. 17 L (0.6 ft3).
MIXING
Mechanically mix in an appropriately sized mortar mixer. Wet down all tools and mixer to be used. Start with 2.6 L (0.7 US gal.) of clean potable water added to the mixing vessel. Add one bag of SikaQuick®-1000 while continuing to mix. Add up to another 270 mL (9.0 US fl. oz) of additional water to achieve desired consistency. For application exceeding 25 mm (1 in) in depth, add 11 kg (24 lb) of 10 mm (3/8 in) coarse aggregate.The aggregate must be non-reactive (as per ASTM C1260, C227, and C289), clean, well graded, saturated surface dry, have low absorption, high density and comply with ASTM C33, size number 8 per table 2. Note: Do not overwater the mix. This may cause excessive bleeding and retardation and will reduce the strength and performance of the material.
APPLICATION
A scrub coat should be applied prior to placement of mortar. Apply a 3 mm (1/8 in) thick scrub coat of SikaQuick®-1000 into the substrate, filling all pores, voids and edges. Onto the fresh scrub coat, force the mortar against the edge of the repair area or onto the resurfacing site, working towards the centre and observing minimum and maximum layer thicknesses. After filling the repair, screed off excess. Allow concrete to set to desired stiffness, then finish the surface. If a smoother finish is desired, use a magnesium float. Mixing, placing and finishing should not exceed 30 minutes maximum. To control setting times, cold water should be used in hot weather and hot water in cold weather.
CURING TREATMENT
Protect newly applied material from rain for at least four (4) hours. To prevent from freezing, cover with insulating material. If necessary, cure using Sika® Florseal® WB-18 & -25, which meets ASTM C309 requirements. Note: Do not moist/wet cure.
CLEAN UP
Clean all tools and equipment immediately after use with water. Once hardened, material can only be removed manually or mechanically.
FAQ
As with all cement-based materials avoid contact with aluminum to prevent adverse reaction and possible product failure. Insulate potential areas of contact by coating aluminum bars, rails, posts, etc. with an appropriate epoxy such as Sikadur®-32 HiMod.
Protect newly applied material from rain for at least four (4) hours. To prevent from freezing, cover with insulating material. If necessary, cure using Sika® Florseal® WB-18 & -25, which meets ASTM C309 requirements.
Note: Do not moist/wet cure. It is also important to protect stored material from exposure to rain, condensation and high humidity as moisture may penetrate packaging, causing lumps.
A scrub coat should be applied prior to placement of mortar. Apply a 3 mm (1/8 in) thick scrub coat of SikaQuick®-1000 into the substrate, filling all pores, voids, and edges. Onto the fresh scrub coat, force the mortar against the edge of the repair area or onto the resurfacing site, working towards the centre and observing minimum and maximum layer thicknesses. After filling the repair, screed off excess. Allow concrete to set to desired stiffness, then finish the surface. If a smoother finish is desired, use a magnesium float. Mixing, placing, and finishing should not exceed 30 minutes maximum.
Prime the prepared surface by spreading a thin brushed or rubbed adhesion layer of SikaQuick-1000® before applying the mortar. The repair mortar must be applied before the adhesion layer dries.
Steel reinforcement should be thoroughly prepared by mechanical cleaning to remove all traces of rust. Where corrosion has occurred due to the presence of chlorides, the steel should be high pressure washed with clean water after mechanical cleaning. Prime reinforcement steel using SikaTop® Armatec-110 EpoCem® (Consult Product Data Sheet).
Saturate the surface to be repaired with clean water. The substrate must be saturated with water, but superficially dry (SSS) and without standing water before proceeding with application.
Remove all deteriorated concrete, dirt, oil, grease or any contaminants or conditions that may affect adhesion or overall product performances. Be sure repair area is not less than 6 mm (1/4 in) in depth. Following ICRI Guideline 310.2, the concrete surface must be clean, sound and mechanically prepared to obtain a surface profile of CSP 6 – 10 (ex : hydrodemolition, scarification, scabbling + sandblasting, etc.) Follow ICRI Guideline 310.1 for the preparation of the repair perimeter, repair area geometry and for the cleaning of concrete and reinforcing steel surfaces. Verify the absence of micro cracking following ICRI Guideline 310.2. To ensure optimum repair results, the effectiveness of cleaning and preparation should be assessed by a pull-off test. Saw-cutting the edges is recommended.
Initial Set Time is approximately 30 - 50 min, while the Final Set Time is approximately 50 - 100 minutes. To control setting times, cold water should be used in hot weather and hot water in cold weather.
SikaQuick®-1000 has a rapid hardening as defined by ASTM C928, and can be open to foot traffic in 4 hours and to vehicle traffic in 6 hours [+23 °C (73 °F)]
Allows application of an epoxy coating within 6 hours
2.6 L to 2.87 L (5 1/2 to 6 pints) of water per bag
Mixing, placing and finishing should not exceed 30 minutes maximum
SikaQuick®-1000 is freeze/thaw resistant.
Minimum application thickness is 6 mm (1/4 in) for mortar, 25 mm (1 in) with the addition of aggregates. While the maximum application thickness is 25 mm (1 in) for mortar, 150 mm (6 in) with the addition of aggregates.
Do not feather edge and do not exceed 178 mm (7") slump when extended.
Compatible with Sikafloor®, SikaBond®, and Sika® AcouBond systems
Not compatible with normal-setting bonding agents, e.g., SikaTop® Armatec-110 EpoCem® and Sikadur®-32 Hi-Mod.
Approximately 13 L (0.459 ft3). When extended with 11 kg (24 lb) of 10 mm (3/8 in) aggregate, yield is approximately 17 L (0.6 ft3).
For best results, condition product to +18 °C to +29 °C (65 °F to 84 °F) prior to mixing and installation. Lower temperatures may result in slower strength development and longer cure times. Minimum ambient and surface temperatures: +7 °C (44 °F) and rising.