SikaTop®-122 Plus
POLYMER-MODIFIED, CEMENTITIOUS, TROWEL-GRADE MORTAR, PLUS MIGRATING CORROSION INHIBITOR
SikaTop®-122 Plus is a polymer-modified, with migrating corrosion inhibitor added, cementitious, 2-component, fast-setting, trowel-grade, easy-to-use patching mortar. Excellent for vertical and horizontal surfaces.
- Superior abrasion resistance over conventional cement mortar
- High bond strength ensures superior adhesion
- Compatible with thermal coefficient of expansion of concrete
- High early strength
- Good freeze/thaw resistance
- Increased resistance to de-icing salts
- Not a vapour barrier
- High compressive and flexural strengths
- Will not corrode stressed steel
- Formulated with inert, non-reactive aggregates to eliminate potential Alkali-Aggregate Reactivity (AAR)
- Not flammable
- Meets MTO MI-67 specification for concrete patching materials
- Meets Alberta Transportation (AT B391) specification for patching materials
- Complies with NSF-ANSI Standard 61 for potable water contact (available by special order only)
- Product recognized by the British Columbia Ministry of Transportation (BC MoT)
- Approved by the Ontario Ministry of Transportation (MTO)
- Approved by the Ministère des Transports du Québec (MTQ)
- Product qualified by The Road Authority (TRA)
- Meets the requirements of CFIA and USDA for use in food plants
Usage
- Use on grade, above, and below grade on concrete and mortar
- Use as a topping for concrete surfaces
- Structural repair material for parking structures, industrial plants, walkways, bridges, tunnels, ramps, and dams
- Use to level concrete surfaces
Advantages
- Superior abrasion resistance over conventional cement mortar
- High bond strength ensures superior adhesion
- Compatible with thermal coefficient of expansion of concrete
- High early strength
- Good freeze/thaw resistance
- Increased resistance to de-icing salts
- Not a vapour barrier
- High compressive and flexural strengths
- Will not corrode stressed steel
- Formulated with inert, non-reactive aggregates to eliminate potential Alkali-Aggregate Reactivity (AAR)
- Not flammable
- Meets MTO MI-67 specification for concrete patching materials
- Meets Alberta Transportation (AT B391) specification for patching materials
- Complies with NSF-ANSI Standard 61 for potable water contact (available by special order only)
- Product recognized by the British Columbia Ministry of Transportation (BC MoT)
- Approved by the Ontario Ministry of Transportation (MTO)
- Approved by the Ministère des Transports du Québec (MTQ)
- Product qualified by The Road Authority (TRA)
- Meets the requirements of CFIA and USDA for use in food plants
Packaging
28.5 kg (62.7 lb) unit
Colour
Concrete Grey when mixed
Product Details
ENVIRONMENTAL INFORMATION
- Conformity with LEED®v4 MR Credit (Option 1): Building Product Disclosure and Optimization – Environmental Product Declarations
- Conformity with LEED®v4 MR Credit (Option 1): Building Product Disclosure and Optimization - Material Ingredients Reporting
- Conformity with LEED®v4 MR Credit (Option 1): Building Product Disclosure and Optimization - Sourcing of Raw Materials
Shelf Life
Component A : 24 months in original, unopened packaging
Component B : 12 months in original, unopened bag
Storage Conditions
Stored (unopened) in a dry place at temperatures between +5 °C and +32 °C (41°F and 89 °F). For best results, condition product between +15 °C and +24 °C (59 °F and 75 °F) before using. Protect Component A from freezing. If frozen, discard.
Density
| 2 200 kg/m3 (137 lb/ft3) | (ASTM C185) |
Compressive Strength
| 24 hours | ~ 18 MPa (2 610 psi) |
| 7 days | ~ 37 MPa (5 366 psi) |
| 28 days | ~ 50 MPa (7 250 psi) |
* Compressive Stength (tested with SikaCem® Accelerator)
| Temperature | Dosage | 24 hours | 2 days | 3 days | 28 days |
| 0 oC (32 oF) | 1 bottle (150 mL) | ~1 MPa (145 psi) | ~10 MPa (1450 psi) | ~17 MPa (2465 psi) | ~42 MPa (6091 psi) |
| 0 oC (32 oF) | 2 bottles (300 mL) | ~3 MPa (435 psi) | ~12 MPa (1740 psi) | ~21 MPa (3045 psi) | ~45 MPa (6526 psi) |
| 10 oC (50 oF) | 1 bottle (150 mL) | ~20 MPa (2900 psi) | ~27 MPa (3916 psi) | ~30 MPa (4351 psi) | ~47 MPa (6817 psi) |
| 10 oC (50 oF) | 2 bottles (300 mL) | ~22 MPa (3190 psi) | ~30 MPa (4351 psi) | ~33 MPa (4786 psi) | ~50 MPa (7252 psi) |
| 23 oC (73 oF) | 1 bottle (150 mL) | ~27 MPa (3916 psi) | ~34 MPa (4931 psi) | ~40 MPa (5801 psi) | ~55 MPa (7977 psi) |
| 23 oC (73 oF) | 2 bottles (300 mL) | ~30 MPa (4351 psi) | ~37 MPa (5366 psi) | ~42 MPa (6091 psi) | ~57 MPa (8467 psi) |
Modulus of Elasticity in Compression
| 7 days | 23 GPa (3.3 X 106 psi) |
| 28 days | 26 GPa (3.8 X 106 psi) |
Tensile Strength
| 21 days | ~5.5 MPa (797 psi) |
Pull-Out Resistance
| 28 days | Greater than concrete |
Chloride Ion Diffusion Resistance
| 28 days | Very low - between 100 and 1000 Coulombs |
Freeze thaw resistance
| Modulus of elasticity greater than 90% after 300 cycles | (ASTM C666) |
Splitting Tensile Strength
| ~ 5.5 MPa (797 psi) | (ASTM C496) 21 days |
Application
Mixing Ratio
A:B = 1:7 by weight depending on consistency required
Layer Thickness
| Min. | Max. in one lift | |
| Neat | 3 mm (1/8 in) | 38 mm (1½ in) |
| Extended | 25 mm (1 in) | 100 mm (4 in) |
Product Temperature
+18 °C to +24 °C (65 °F to 75 °F)
Ambient Air Temperature
> +7 °C (> 45 °F)
Substrate Temperature
> +7 °C (> 45 °F)
Application Time
Approx. 30 min after mixing the mortar
Finishing Time
Approx. 50 min to 75 min after placing the mortar
Consumption
| Neat | ~ 0.013 m3 (0.459 ft3) per unit |
| Extended with 17 kg (37.5 lb) of 10 mm (3/8 in) gravel | ~ 0.02 m3 (0.697 ft3) per unit |
Note: Coverage figures do not include allowance for surface profile and porosity or material waste.
Yield
Approx. 13 L (0.459 ft3)
MIXING
Mix mechanically using a heavy-duty, low-speed drill (300 - 450 rpm) with a Mud Mixer/Box or Propeller-type paddle. Shake Component A before using, then pour approximately 85 % of Component A into mixing container. Add Component B while continuing to mix. Mix to a uniform consistency for a maximum of three (3) minutes. Add additional Component A to mix if a wetter consistency is desired. Should smaller quantities be required, be sure that components are dosed in correct ratio and thoroughly premix component B before dosing. Ratio is A:B = 1:7 by weight approximately. For application greater than 38 mm (1½ in) in depth, add up to 17 kg (37.5 lb) of 10 mm (3/8 in) coarse aggregate. The aggregate must be non-reactive (reference ASTM C1260, C227, and C289), clean, well graded, saturated surface dry, have low absorption, high density and comply with ASTM C33, size number 8 per table 2.
APPLICATION
At time of application, surfaces should be damp (saturated surface dry) with no glistening water films. A scrub coat should be applied prior to the placement of the mortar. Apply a 3 mm (1/8 in) thick scrub coat of SikaTop®-122 Plus into the substrate, filling all pores, voids and edges. Alternatively, SikaTop® Armatec-110 EpoCem® can be used as a bonding agent. Apply mortar before bond coat dries, then screed. Force product against edge of repair, working toward center. Allow mortar to reach initial set [50 to 75 minutes after placing at +23 °C (73 °F)], then finish with wood or sponge float. For extra smooth finish, wipe steel trowel with Component A during finishing. If repair requires several lifts, each lift must be applied as soon as the previous lift will support it and all surfaces but the last must be left rough. Unfinished work from previous day must be roughened and any polymer film removed to ensure bond.
CURING TREATMENT
As per ACI 308 recommendations for cement concrete, curing is required. To achieve performance consistent with Technical Data, curing must be provided by recognized curing methods, such as wet burlap covered with white polyethylene film or approved water-based curing compound, such as Sika® Florseal WB-18 & -25. Alternatively, the use of Sika® Ultracure DOTTM or NCFTM wet curing blankets is strongly recommended. Curing must commence immediately after placing and finishing. Moist-curing must be maintained for the first 24 hours only. Protect freshly applied mortar from direct sunlight, wind, rain and frost.
CLEAN UP
Clean all tools and equipment after use with water. Once hardened, the product can only be removed manually or mechanically.
