Sikagard® CRV-20
Sikagard® CRV-20 is a protective coating/surfacing/lining designed for use where chemical resistance is required on concrete or steel substrates. Typically used in conjunction with Sikagard® WDE Primer, a two-component epoxy primer that provides excellent adhesion to dry or damp concrete substrates. Sikagard® CRV-20 is based upon a modified Novolac Vinyl Ester polymer resin that provides a hard, durable surface with high resistance to a variety of solvents, acids, and oxidizing substances. As a stand-alone coating (without epoxy primer) it has excellent dry heat-resistance up to 140 °C (284 °F). Final surface appearance options include: integral cove base and variable surface texture to produce a range of slip-resistant improved traction finishes.
- Fast curing: ideal for quick turnaround projects
- Excellent protection for new or old concrete and properly prepared steel surfaces
- Excellent wide-range chemical resistance.
- See product specific Chemical Resistance Guide
- Durable, impermeable and seamless surface
- Sikagard® CRV-20 may be applied as a smooth coating or as a multi-layer surface coating incorporating aggregates
- Both systems are suitable for vertical and horizontal surfaces
- Exhibits excellent impact, abrasion and fatigue-resistance
Usage
Sikagard® CRV-20 should only be used by qualified and experienced installers.- As a smooth, chemical-resistant lining on concrete or steel substrates
- As a textured broadcast surfacing to provide a durable wearing surface in high traffic areas exposed to chemicals
- Protection of containment tanks, machine bases, and plant floors and walls exposed to aggressive chemicals
- Suitable for use in direct exposure and secondary containment areas to provide excellent protection for concrete and steel substrates against a wide range of chemicals
Advantages
- Fast curing: ideal for quick turnaround projects
- Excellent protection for new or old concrete and properly prepared steel surfaces
- Excellent wide-range chemical resistance.
- See product specific Chemical Resistance Guide
- Durable, impermeable and seamless surface
- Sikagard® CRV-20 may be applied as a smooth coating or as a multi-layer surface coating incorporating aggregates
- Both systems are suitable for vertical and horizontal surfaces
- Exhibits excellent impact, abrasion and fatigue-resistance
Packaging
Component A: 3.75 L (1 US gal.) can
Component B: 80 g (130 mL) plastic container
Colour
RAL 7046 Telegrey 2.
Special colours (on request). Refer to current price list for availability.
Product Details
Composition / Manufacturing
| A (Resin) | B (Hardener) |
| Vinyl Ester Resin | Benzoyl Peroxide Powder |
Shelf Life
Component A - six months ; component B - 24 months: in original, undamaged and unopened packaging.
Storage Conditions
Store dry between 5 °C and 32 °C (41 °F and 89 °F) off the ground on pallets or similar. Protect from freezing. If Sikagard® CRV-20 has frozen, contact Sika Canada.
Density
A+B = ~1.08 kg/L (~9.0 lb/US gal)
Volatile organic compound (VOC) content
≤ 60 g/L
Viscosity
A+B: ~500 cPs
Abrasion Resistance
| Smooth Coating | ~0.2 g loss: CS-17 wheel /1000 cycles/1000 g |
| Broadcast Surfacing | ~0.1 g loss: CS-17 wheel /1000 cycles/1000 g |
| Smooth Coating | ~1.3 g loss: H-22 wheel /1000 cycles/1000 g |
| Broadcast Surfacing | ~0.8 g loss: H-22 wheel /1000 cycles/1000 g |
Tensile Strength
| ~70 MPa (~10 152 psi) | (ASTM D638) |
Tensile Modulus:
| ~3520 MPa (~510 533 psi) | (ASTM D638) |
Chemical Resistance
Consult Sika Canada
Temperature Resistance
Heat Distortion Temperature:
| ~140°C (~284°F) | (ASTM D648) |
Application
Product Temperature
Condition product at temperatures between 18 °C and 24 °C (65 °F to 75 °F) before using and during the application.
Ambient Air Temperature
Minimum: 15 °C (59 °F) / Maximum: 30 °C (86 °F)
Note: Mixing carried out under conditions where the Sikagard® CRV-20 temperature and ambient temperature are below 18°C (65°F) will result in reduced product workability and slower curing rates.
Relative Air Humidity
Maximum 85 % (during application and cure)
Dew Point
Substrate must be at least 3 °C (5 °F) above the dew point to reduce the risk of condensation, which may lead to adhesion failure or “blushing” on the floor finish. Be aware that the substrate temperature may be lower than the ambient temperature.
Substrate Temperature
Minimum: 15 °C (59 °F) / Maximum: 30 °C (86 °F)
Note: Any attempt to apply Sikagard® CRV-20 at substrate temperature conditions less than 18 °C (65 °F) will result in an increase in viscosity and slower cure rates.
Substrate Moisture Content
Moisture content of a concrete substrate at the time of application of Sikagard® WDE Primer must be < 6 % (pbw-part by weight) as measured with a Tramex® CME/CM Expert type concrete moisture meter on mechanically prepared surface according to this product data sheet (preparation to ICRI / CSP 3 - 4).
NOTE: Vinyl Ester materials do not bond well to damp substrates. Sikagard® CRV-20 must be applied over a concrete substrate primed with Sikagard® WDE Primer as recommended in the “APPLICATION” section (on page 6 of this document).
Pot Life
~10 minutes (Novolac Vinyl Ester Resin + Benzoyl Peroxide Powder)
Curing Time
| Tack-free Time | ~35 minutes |
| Traffic Exposure | ~4 hours |
| Chemical Exposure | ~24 hours |
Notes:
- Curing time will vary according to air and substrate temperatures and relative humidity.
- Freshly applied material should be protected from dampness, condensation and water for at least 24 hours.
Waiting Time / Overcoating
| Sikagard® CRV-20 to Sikagard® CRV-20 | Minimum: ~1.5 hours Maximum: 24 hours |
IMPORTANT: If the maximum waiting time has been exceeded. The previous coat must be lightly sanded, to remove all gloss; vacuum cleaning using a brush attachment followed promptly with a solvent wipe off the surface as per the following generally accepted practices:
- Avoid using solvent that can leave a oily residue: (such as, but not limited to most mineral spirit).
- Avoid Paper Towels: Pre-treated shop towels or standard paper towels may contain silicone or manufacturing additives that will ruin your paint job. Stick to lint-free cotton cloths or dedicated microfiber towels.
- Change Rags Frequently: As soon as a rag becomes visibly dirty, discard it or fold it to a clean side. Continuing to wipe with a saturated, dirty rag just re-deposits contaminants onto the surface.
- Wet Wipe: Pour a solvent (onto the first rag. Do not dip the rag into the solvent container; pour it directly to keep your supply clean).
- Lift: Wipe down a small, manageable section (e.g., ~0.5 m2 [~ 4-6 ft2]) of the surface. Use enough pressure to break up and lift the oils or sanding dust. Rotate the cloth frequently so you are always using a clean spot.
- Dry Wipe: Before the solvent can flash off (evaporate) and dry on the surface, wipe the same section with a second, clean, lint-free rag. When used correctly, this second cloth absorbs residual solvent and removes materials that could reduce or prevent adhesion or the proper performance of the next coat.
Consumption
Yield
Concrete Substrates / Smooth Coating:
| Primer Coat | Sikagard® WDE Primer | 4 m2/L (163 ft2/US gal) 10 mil w.f.t. |
| 1st Coat | Sikagard® CRV-20 | 2.6 m2/L (105 ft2/US gal) |
| 2nd Coat | Sikagard® CRV-20 | 2.6 m2/L (105 ft2/US gal) 15 mil w.f.t. |
Maximum build per coat for Sikagard® CRV-20 on vertical surfaces is 10 mil wft. Three coats may be required to produce a smooth coating vertically.
Concrete Substrates / Broadcast Build-Up Surfacing:
| Primer Coat | Sikagard® WDE Primer | 4 m2/L (163 ft2/US gal.) |
| Aggregate | #32 mesh (spherical) 0.3-0.85 mm | 2.5 kg/m2 (50 lb/100 ft2) |
| Broadcast Coat | Sikagard® CRV-20 | 2.6 m2/L (105 ft2/US gal.) 15 mil w.f.t. |
| Aggregate | #32 mesh (spherical) 0.3-0.85 mm | 2.5 kg/m2 (50 lb/100ft2) |
| Top Coat | Sikagard® CRV-20 | 2.6 m2/L (105 ft2/US gal.) 15 mil w.f.t. |
Steel Substrates / Smooth Coating:
| 1st Coat | Sikagard® CRV-20 | 2.6 m2/L (105 ft2/US gal) |
| 2nd Coat | Sikagard® CRV-20 | 2.6 m2/L (105 ft2/US gal) |
Maximum build per coat for Sikagard® CRV-20 on vertical surfaces is 10 mil. Three coats may be required to produce a smooth coating vertically.
Steel Substrates / Broadcast Build-up Surfacing:
| Primer Coat | Sikagard® WDE Primer | 4 m2/L (163 ft2/US gal) |
| Aggregate | #32 mesh (spherical) | 2.5 kg/m2 (50 lb/100 ft2) |
| Broadcast Coat | Sikagard® CRV-20 | 2.6 m2/L (105 ft2/US gal) 15 mil w.f.t. |
| Aggregate | #32 mesh (spherical) 0.3-0.85 mm | 2.5 kg/m2 (50 lb/100 ft2) |
| Top Coat | Sikagard® CRV-20 | 2.6 m2/L (105 ft2/US gal) |
NOTE: Sikagard® WDE Prime Coat shown below is only required on steel substrates to produce a thicker wear coarse layer in areas subject to heavy traffic.
SUBSTRATE QUALITY
Concrete surfaces must be clean and sound. The compressive strength of the concrete substrate should be at least 25 MPa (3625 psi) at 28 days and a minimum of 1.5 MPa (217 psi) in tensile strength, at the time of the application of Sikagard® WDE Primer and Sikagard® CRV-20.
Substrates must be free of contaminants such as dust, dirt, existing paint films, efflorescence, exudates, laitance, form, hydraulic or fuel oils, brake fluid, grease, fungi, mildew, biological residues or any other contaminants which may prohibit good bond or conditions of the substrate that may reduce the overall performances of Sikagard® CRV-20.
MIXING
IMPORTANT:
- Do not hand mix Sikagard® CRV-20. Mechanically mix only.
- Only mix full units because it is difficult to accurately split into smaller quantities.
Pre-stir Components A and B separately, making sure all solids, are evenly distributed and do not allow mixed material to stand and settle. Empty Component B into Component A (Resin) while mixing. Blend the combined components thoroughly at low speed (300 - 450 rpm) for at least one (1) minute using a drill fitted with an Exomixer® or Jiffy type paddle suited to the dimensions of the mixing container and keep the mixing paddle in the mix to avoid entrapping air. Take care not to introduce any air bubbles while mixing. Make sure the contents are completely mixed to avoid any weak or partially cured spots in the coating. During the mixing operation, scrape down the sides and bottom of the container with a flat or straight edge trowel at least once to ensure complete mixing. Do not attempt to attend to unmixed material that may gather on the sides of the mixing container while mechanical or electrical parts are in motion. When completely mixed,Sikagard® CRV-20 should be uniform in appearance and consistency.
Note: Do not mix more material than can be applied within the working time limits (i.e. Pot Life) at the actual field temperature.
APPLICATION
See “Yield Section” of this Product Data Sheet for specific application thickness and number of coats recommended.
Concrete Substrates / Smooth Coating: This provides a smooth, easy-to-maintain system.
Primer Coat: Apply Sikagard® WDE Primer onto concrete substrate using a brush, roller or squeegee to a uniform coverage without ponding. Allow primer to cure for a minimum of 6 hours at 20 °C (68 °F) or 10 hours at 10 °C (50 °F) before over-coating with Sikagard® CRV-20.
1st Coat: Once the Sikagard® WDE Primer has cured, apply Sikagard® CRV-20 using a brush, roller or squeegee to a uniform coverage without ponding.
2nd Coat: Once 1st coat is tack-free, apply a second coat of Sikagard® CRV-20 using a brush, roller or squeegee to a uniform coverage without ponding.
NOTE: If over-coating of Sikagard® WDE Primer with Sikagard® CRV-20 is attempted before the necessary curing-time has elapsed, the reactive components in the Sikagard® CRV-20 will act as a solvent, softening the Sikagard® WDE Primer, retarding or stopping the cure of the Sikagard® CRV-20.
Concrete Substrates / Broadcast Build-up Surfacing: This method produces a durable, textured, slip-resistant, improved traction finish.
Primer Coat: Apply Sikagard® WDE Primer onto concrete substrate using a brush, roller or squeegee to a uniform coverage without ponding. Broadcast the selected aggregate (selected for texture) into the wet primer to rejection.
Broadcast Coat: Once the primer coat has sufficiently cured to allow foot-traffic, sweep-up and vacuum the loose, unbonded aggregate. Apply the broadcast coat of Sikagard® CRV-20 using a notched squeegee or trowel and backroll to a uniform coverage. Broadcast the selected aggregate (selected for texture) into the wet resin to rejection.
Top Coat: Once the broadcast coat has sufficiently cured to allow foot-traffic, sweep-up and vacuum the loose unbonded aggregate. Apply the top coat of Sikagard® CRV-20 using a squeegee, followed by back rolling to provide a uniform texture and finish.
Steel Substrates:
Consolidation and sealing of common steel substrates with Sikagard® WDE Primer is not usually required under typical circumstances. However, due to variations in steel quality, surface condition, surface preparation and ambient conditions, reference test areas are recommended to determine whether priming is required to prevent the possibility of debonding, blisters, pin-holes or other defects. Contact Canada. Application of Sikagard® CRV-20 over properly-prepared steel surfaces is typically the same procedure as outlined above for both Smooth Coating and Broadcast Build up Surfacing over concrete substrates, excluding the use of Sikagard® WDE primer, unless a thicker wear coarse layer is required to resist heavy traffic.
See “Consumption” section of this Product Data Sheet above for specific application thickness and number of coats recommended.
IMPORTANT INSTALLATION REQUIREMENTS!
- Over-coating Sikagard® WDE Primer with Sikagard® CRV-20 attempted before the necessary curing-time has elapsed, will soften the Sikagard® WDE Primer, retarding or stopping the cure of the Sikagard® CRV-20.
- Sikagard® CRV-20, will not cure properly in the presence of styrene vapours given off during initial cure. To achieve proper cure, a small amount of air movement causing a fresh air exchange and displacing the styrene vapours is mandatory.
- Sikagard® CRV-20, will not cure uniformly when applied at less than 10 mil w.f.t. per coat.
- Sikagard® CRV-20 is very fast curing. Do not over work the surface during application.
- Due care should be exercised during application and initial cure as the product is flammable; users should refer to the most recent SAFETY DATA SHEET for advice on the safe handling, storage and disposal.
For additional information, see Technical Bulletin - Sikagard® CRV-20 Properties and Application Guidelines.
CLEAN UP
Clean all tools and equipment immediately with a MIBK-based product. Once hardened, product can only be removed mechanically.