Sikafloor®-2540 W NA
Sikafloor®-2540 W NA is a two-component, breathable, water-based, low VOC, low odour, glossy finish, pigmented epoxy coating available in an unlimited colour range. After curing, Sikafloor®-2540 W NA provides a tough, finely textured finish that will withstand light to medium-duty traffic, chemical exposure and repeated cleaning cycles.
- Good resistance against mild corrosive chemicals, wear factors and scrubbing while being cleaned
- Aesthetic, glossy, fine textured finish with excellent opacity
- Unlimited colours, no minimums required
- Water-based, Low VOC, ideal for interior application without disruption to ongoing operations
- Breathable - permeable to water vapour
- Able to withstand light to medium-duty traffic (i.e., pedestrians and light handling equipment on pneumatic tires)
Usage
- As a thin-film, vapour permeable pigmented coating on new and refurbished interiour concrete subsrates.
- As a breathable coating for concrete surfaces in chemical, pharmaceutical, food processing and preparation facilities, warehouses and workshops.
- As a wear resistant finish that will withstand contact with mildly corrosive chemicals and scrubbing during wash-down.
- As a top coat part of the Sikafloor® Multiflex PS 52 MRW (CA) (formally Sikafloor® Resoclad MRW Type II) & Sikafloor® Multiflex PS 53 MRW (CA) (formally Sikafloor® Resoclad MRW Type III) Mechanical Room Waterproofing Systems.
Advantages
- Good resistance against mild corrosive chemicals, wear factors and scrubbing while being cleaned
- Aesthetic, glossy, fine textured finish with excellent opacity
- Unlimited colours, no minimums required
- Water-based, Low VOC, ideal for interior application without disruption to ongoing operations
- Breathable - permeable to water vapour
- Able to withstand light to medium-duty traffic (i.e., pedestrians and light handling equipment on pneumatic tires)
Packaging
Components A+B: 18.9 L (5 US gal)
Component A: 7.57 L (2 US gal)
Component B: 11.36 L (3 US gal)
Colour
Special colours available on request.
Product Details
ENVIRONMENTAL INFORMATION
Potential of contribution towards LEED®v4 credits. Contact Sika Canada
APPROVALS / CERTIFICATES
- Meets the requirements of CFIA for use in food plants
Shelf Life
1 year in original, unopened packaging.
Storage Conditions
Store in a dry place, protected from freezing at a temperature between 5 °C and 32 °C (41 °F and 90 °F). Protect from freezing. If Sikafloor®-2540 W NA has frozen, contact Sika Canada.
Volatile organic compound (VOC) content
~24 g/L
Viscosity
A+B: ~2000 cPs (depending upon the colour selected)
Solid content by weight
~61.5 % (+/- 5 %) - Depending upon colour
Shore D Hardness
| ~80 | (ASTM D2240) |
Abrasion Resistance
| ~0.118 g loss: CS17 wheel /1000 g /1000 cycles | (ASTM D4060) |
Resistance to Impact
| ~0.331 joules (~0.45 ft lb) | (ASTM D2794) |
Pull-Off Strength
| > 2.0 MPa (> 290 psi ) (concrete failure) | (ASTM D7234) |
Chemical Resistance
Chemical Resistance Consult Sika Canada
Permeability to Water Vapour
| ~3.9 Perm at 10 mil d.f.t. | (ASTM E96 - Procedure B) |
Coefficient of Friction
| ~0,30 Wet (smooth) | ANSI A326.3 / BOT 3000e |
Water Absorption
| ~6.85 % (24 hours) | (ASTM C413) |
Application
Mixing Ratio
A:B = 2:3 by volume
Product Temperature
Condition product between 18 °C to 24 °C (65 °F to 75 °F) before using and during the application.
Ambient Air Temperature
Minimum: 10 °C (50 °F) / Maximum: 30 °C (86 °F)
Note: Mixing carried out under conditions where the Sikafloor®-2540 W NA temperature and ambient temperature are below 18°C (65°F) will result in reduced product workability and slower curing rates.
Relative Air Humidity
Maximum 75 % (during application and curing).
Note: Sikafloor®-2540 W NA should not be applied when the ambient air relative humidity is > 75% as curing times will be longer and water will be retained in the film reducing ultimate coating performance. Provide adequate fresh air ventilation to remove the excess moisture from the curing product.
Dew Point
Substrate must be at least 3 °C (5 °F) above the Dew Point to reduce the risk of condensation, which may lead to adhesion failure or “blushing” on the floor finish. Be aware that the substrate temperature may be lower than the ambient temperature.
Substrate Temperature
Minimum: 10 °C (50 °F) / Maximum: 30 °C (86 °F)
Note: Any attempt to apply Sikafloor®-2540 W NA at substrate temperature conditions less than 18 °C (65 °F) will result in an increase in viscosity and slower cure rates.
Substrate Moisture Content
Moisture content of concrete substrate must be ≤ 6 % by mass (pbw– part by weight) as measured with a Tramex® CME/CMEX type concrete moisture meter on mechanically prepared surface according to this product data sheet (preparation ICRI / CSP 2-3).
Pot Life
| 10 °C (50 °F) | 20 °C (68 °F) | 30 °C (86 °F) | |
| 250 g (8,8 oz) | ~1 hour | ~30 minutes | ~25 minutes |
Curing Time
| Substrate Temperature | Foot Traffic | Light Traffic | Normal Traffic |
| 10 °C (50 °F) | ~36 hours | ~3 days | ~5 days |
| 23 °C (73 °F) | ~18 hours | ~36 hours | ~3 days |
| 30 °C (86 °F) | ~12 hours | ~30 hours | ~2 days |
Full Cure: ~7 days at 23 °C (73 °F)
Waiting Time / Overcoating
| Temperature | Minimum | Maximum |
| 10 °C (50 °F) | ~18 hours | 72 hours |
| 23 °C (73 °F) | ~10 hours | 48 hours |
| 30 °C (86 °F) | ~7 hours | 24 hours |
IMPORTANT: If the maximum waiting time has been exceeded. The previous coat must be lightly sanded, to remove all gloss; vacuum cleaning using a brush attachment followed promptly with a solvent wipe off the surface as per the following generally accepted practices:
- Avoid using solvent that can leave a oily residue: (such as, but not limited to most mineral spirit).
- Avoid Paper Towels: Pre-treated shop towels or standard paper towels may contain silicone or manufacturing additives that will ruin your paint job. Stick to lint-free cotton cloths or dedicated microfiber towels.
- Change Rags Frequently: As soon as a rag becomes visibly dirty, discard it or fold it to a clean side. Continuing to wipe with a saturated, dirty rag just re-deposits contaminants onto the surface.
- Wet Wipe: Pour a solvent (onto the first rag. Do not dip the rag into the solvent container; pour it directly to keep your supply clean). à
- Lift: Wipe down a small, manageable section (e.g., ~0.5 m2 [~ 4-6 ft2]) of the surface. Use enough pressure to break up and lift the oils or sanding dust. Rotate the cloth frequently so you are always using a clean spot.
- Dry Wipe: Before the solvent can flash off (evaporate) and dry on the surface, wipe the same section with a second, clean, lint-free rag. When used correctly, this second cloth absorbs residual solvent and removes materials that could reduce or prevent adhesion or the proper performance of the next coat.
Consumption
Approximately 4 m2/L to 5 m2/L (163 ft2/US gal to 203 ft2/US gal) at 8 to 10 mil w.f.t. / 4 to 5 mil d.f.t. per coat
Two (2) coats recommended for optimum service.
Note: Actual coverage rates and material consumption will depend upon porosity and profile of substrates. Allowance must also be made for variation in film thickness or number of coats required to achieve complete coverage of surfaces. Test sections are recommended to establish correct coverage.
SUBSTRATE QUALITY
Concrete surfaces must be clean and sound. The compressive strength of the concrete substrate should be at least 25 MPa (3625 psi) at 28 days and a minimum of 1.5 MPa (217 psi) in tensile strength, at the time of the application.
Substrates must be free of contaminants such as dust, dirt, existing paint films, efflorescence, exudates, laitance, form, hydraulic or fuel oils, brake fluid, grease, fungi, mildew, biological residues or any other contaminants which may prohibit good bond or conditions of the substrate that may reduce the overall performances of Sikafloor®-2540 W NA.
MIXING
Mixing ratio A:B = 2:3 (by volume)
IMPORTANT:
- Do not hand mix Sikafloor®-2540 W NA; mechanically mix only.
- Sikafloor®-2540 W NA must be applied as supplied.
Pre-stir Components A and B separately, making sure all solids, are evenly distributed. Empty Component B (Hardener) in the correct mix ratio into Component A (Resin) or empty Component A into a suitably sized and clean pail and add Component B in the correct ratio. Blend the combined components thoroughly at low speed (300 - 450 rpm) for at least three (3) minutes using a drill fitted with an Exomixer® or Jiffy type paddle suited to the dimensions of the mixing container and keep the mixing paddle in the mix to avoid entrapping air. Take care not to introduce any air bubbles while mixing. Make sure the contents are completely mixed to avoid any weak or partially cured spots in the coating. During the mixing operation, scrape down the sides and bottom of the container with a flat or straight edge trowel at least once to ensure complete mixing. Do not attempt to attend to unmixed material that may gather on the sides of the mixing container while mechanical or electrical parts are in motion. When completely mixed, Sikafloor®-2540 W NA should be uniform in appearance and consistency.
Note: Do not mix more material than can be applied within the working time limits (i.e. Pot Life) at the actual field temperature.
APPLICATION
Apply coating by squeegee at the rate of 4 m2/L to 5 m2/L (163 ft2/US gal to 203 ft2/US gal) at 8 - 10 mil wet film thickness (w.f.t.) and back-roll
with pressure using a high quality (lint-free) roller. Coverage will vary depending on the porosity of the prepared floor.
CLEAN UP
Clean all tools and equipment with a non-flammable solvent. Once hardened, product can only be removed mechanically.